extending doorstraps

Body parts, seats, dash, headlining, windows and stuff!

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Marten
Regular Poster
Posts: 130
Joined: Tue Aug 10, 2021 20:38
Model: excel
Colour: red
Year: 1985
Location: NL
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extending doorstraps

Post by Marten »

To improve the acces under the dash on my '85 Excel I thought it would be smart to increase the door opening angle. Naturally this turned into a project.

1) to get at the m6 bolt on the doorbeam without taking the whole works apart I added an extra 40mm hole to the door, with a flat ratcheting spanner this gave me just enough access to get fingers in and the bolt in and out.
2) I cut the bracket and made it about 6mm longer by welding in a piece. This is when you find out there is a plastic washer captive in the pivot hole as it melted.
3) The slot in the bracket also had to be extended (or the door won't close) , I drilled a hole and clleaned up with a file
4) The bushing on the 6mm bolt had worn a lot so I made a new one
5) ofcourse the spring had broken, and I didn't have any 1/8" spring steel laying around. So I made my own by twisting 3 stainless butted (the cold worked butted section is pretty high tensile) bicycle spokes to form a single strand. Seems to work okay for now

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pistolpete
Senior Poster
Posts: 213
Joined: Thu Sep 11, 2014 08:56
Model: Excel SE
Colour: Red
Year: 1990
Location: Oxford

Re: extending doorstraps

Post by pistolpete »

I can't see your images?

Marten
Regular Poster
Posts: 130
Joined: Tue Aug 10, 2021 20:38
Model: excel
Colour: red
Year: 1985
Location: NL
Contact:

Re: extending doorstraps

Post by Marten »

pistolpete wrote:
Mon Jul 18, 2022 17:39
I can't see your images?
Some browsers don't like the http (not https)

http://www.m-gineering.nl/excel1.jpg
http://www.m-gineering.nl/excel2.jpg

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