Elite/Eclat and pre '85 Turbo/S3 Esprit ARB bush elimination

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moriniman
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Model: Excel
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Year: 1985

Elite/Eclat and pre '85 Turbo/S3 Esprit ARB bush elimination

Post by moriniman »

It's not uncommon to find that the anti-roll bar bushes in the lower suspension arm have deteriorated to the point that the spacer tube has worn the hole in the arm oval and/or that the bush cups are damaged.

The lower arms on my own '81 S3 Esprit were in very bad shape, due to the fitting of air-ride suspension by the previous owner. Repair would have been quite difficult and replacements were expensive, but they looked to be identical to the lower arms on Elite/Eclat, except for the absence of the spring seat (I was planning to fit adjustabe platform dampers anyway). A visit to Lotusbits confirmed this and I came away with a pair of much more usable lower arms. They lacked bush cups and exhibited some ovalisation of the hole, but the only thing that hands the arms is the position of the bush cups. Swapping the arms sifde for side gets you unworm holes, just needing new bush cups.

Perrusing the various forums, it seems the available rubber bushes are very hard and the polyurethane versions don't have the resiliance of rubber and distort (mine had, although probably not helped ny the air-ride). I also needed to source or make replacement cups. They're quite expensive to buy and after considering making a press tool, or machining them from solid, I decided to replace the bushes with a spherical bearing. This would have the additional benefit of improving the location of the lower arm under braking. Several people have added a seperate link and Lotus themselves converted the lower arm into a wishbone on post '85 Esprits with the Toyota based front suspension.

I've use the NMB ABWT10 bearing (as used in the trunnionless conversion). I machined a housing for the bearing and made up a pilot for a 35mm hole saw to enlarge the hole in the arm to accept it.

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MetBlue
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Re: Elite/Eclat and pre '85 Turbo/S3 Esprit ARB bush elimination

Post by MetBlue »

Sounds like an interesting mod.
Piccies aren't coming through though yet....
Tony
What goes together.... Must come apart.

moriniman
Junior Poster
Posts: 25
Joined: Tue Aug 11, 2020 23:27
Model: Excel
Colour: White
Year: 1985

Re: Elite/Eclat and pre '85 Turbo/S3 Esprit ARB bush elimination

Post by moriniman »

Pictures are visibile for me. They're linked from here; https://www.thelotusforums.com/forums/t ... nt-1012695

Pete Boole
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Re: Elite/Eclat and pre '85 Turbo/S3 Esprit ARB bush elimination

Post by Pete Boole »

Excellent mod Paul! Show us what it looks like when it's welded up.

Pete

moriniman
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Joined: Tue Aug 11, 2020 23:27
Model: Excel
Colour: White
Year: 1985

Re: Elite/Eclat and pre '85 Turbo/S3 Esprit ARB bush elimination

Post by moriniman »

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Pete Boole
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Re: Elite/Eclat and pre '85 Turbo/S3 Esprit ARB bush elimination

Post by Pete Boole »

Excellent! Now you just need to get rid of the trunnions! :lol: :wink:

Pete

moriniman
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Re: Elite/Eclat and pre '85 Turbo/S3 Esprit ARB bush elimination

Post by moriniman »

Pete Boole wrote:
Wed Apr 12, 2023 21:01
Excellent! Now you just need to get rid of the trunnions! :lol: :wink:
I've been considering it, but the trunnion threads are perfect, no wear and no corrosion.

I may have another pair of uprights that I'll consider modifying.

Pete Boole
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Posts: 3723
Joined: Tue Apr 04, 2006 21:28
Model: Elite
Colour: Monaco White
Year: 1974
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Re: Elite/Eclat and pre '85 Turbo/S3 Esprit ARB bush elimination

Post by Pete Boole »

I've only got rid of mine because I want to increase the caster and that's difficult with a trunnion.

Image

Pete

moriniman
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Year: 1985

Re: Elite/Eclat and pre '85 Turbo/S3 Esprit ARB bush elimination

Post by moriniman »


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