1986 Excel SA Mid life refresh
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KevW
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Re: 1986 Excel SA Mid life refresh
Thanks for taking the time to post those interesting pics. It looks like you are going to end up with a very nice car
Kev W no.282
- MetBlue
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Re: 1986 Excel SA Mid life refresh
Nice progress Stu. Looking very nice indeed.
Look forward to seeing it during the summer.
Look forward to seeing it during the summer.
What goes together.... Must come apart.
- Hawaiis0
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- Model: '86 SA; '89 SA '78 Elite 504
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- Year: 1986
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Re: 1986 Excel SA Mid life refresh
Little nibbles today included the B-Pillar caps with a closed cell foam. Not showing the other side as it's not as good and was done first. Therefore it may be redone.


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- Hawaiis0
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- Model: '86 SA; '89 SA '78 Elite 504
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Re: 1986 Excel SA Mid life refresh
Other task today was the coming together of the nose cone. Rad cowl de-riveted; cleaned; treated and painted black. Fan motors refreshed. and rebuilt into the cowl. New Condenser for the aircon with new hoses. Modified air intake to take cold air from in front of the rad and not from the engine bay. Positioned ready to raise into place

Winner Rad and condenser lined up





Winner Rad and condenser lined up




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- Alan_M
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Re: 1986 Excel SA Mid life refresh
Closed cell foam won’t work. The B post is part of the ventilation system to let cabin air out, closed cell foam won’t allow this, by its very definition doesn’t allow anything to pass through its structure.Hawaiis0 wrote: Sun Mar 01, 2026 19:57 Little nibbles today included the B-Pillar caps with a closed cell foam.
A good alternative is the filter material that is used in aquariums
- Hawaiis0
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- Model: '86 SA; '89 SA '78 Elite 504
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- Year: 1986
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Re: 1986 Excel SA Mid life refresh
Drilled it to allow airflow, but used it so it doesn't rot due to moisture
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- bash
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Re: 1986 Excel SA Mid life refresh
Looking good Stu, I like the cold air intake idea I've got something similar but yours is much neater.
Bash
Bash
Two things are infinite: the universe and human stupidity; and I'm not sure about the universe.
- Hawaiis0
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Re: 1986 Excel SA Mid life refresh
It's been transferred from a later model. So all the mounting holes should still line up.bash wrote: Mon Mar 02, 2026 10:34 Looking good Stu, I like the cold air intake idea I've got something similar but yours is much neater.
Bash
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Pete Boole
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Re: 1986 Excel SA Mid life refresh
Excellent progress Stu. Putting me to shame.
Pete
Pete
- Hawaiis0
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- Year: 1986
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Re: 1986 Excel SA Mid life refresh
Two more items of paint collected




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Pete Boole
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Re: 1986 Excel SA Mid life refresh
Such a fab colour! Looking good.
Pete
Pete
- Hawaiis0
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Re: 1986 Excel SA Mid life refresh
A fully built Nose Cowl with aircon is not an easy one man lift!


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- Hawaiis0
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- Model: '86 SA; '89 SA '78 Elite 504
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- Year: 1986
- Location: West Oxfordshire
Re: 1986 Excel SA Mid life refresh
Haven't even got the boot lid on the hinges and the brand new boot seal is FUBAR


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Pete Boole
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Re: 1986 Excel SA Mid life refresh
More chinesium rubber products
Pete
Pete