Just replaced my exterior door handle with a new one from SJS.
During the process I noticed that the old handle had a pin running top to bottom through the metal backplate and holes drilled in the plastic ridges on the back of the handle, presumably as an additional fixing. It looks like a factory fitted option as there were a couple of reinforcing grommets push-fitted into the plastic.
The new one only has the two captive nuts into which the setscrews are driven through the metal backplate.
What's the collective wisdom - should I take the new handle out and drill it to take the pin, or rely on improvements in manufacturing in the years and just leave it held in by the two setscrews ?
Door handle - to pin or not to pin ?
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- amarshall
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Door handle - to pin or not to pin ?
https://www.lotusexcel.co.uk/
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- amarshall
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Interesting - my door handle fixing looks nothing like the one in the parts manual.
Where the PM shows two brackets to hold the handle to the door, I seem to have a complete metal surround with holes for 2 set screws in it (matching the bracket locations) + the pin through it from top to bottom. Wonder if this is a late mod. that never showed up in the PM ? The design looks like it would spread pressure more evenly across the GRP avoiding "hot spots" at the bracket mount points and likely to reduce GRP flex when the handle is pulled.
Where the PM shows two brackets to hold the handle to the door, I seem to have a complete metal surround with holes for 2 set screws in it (matching the bracket locations) + the pin through it from top to bottom. Wonder if this is a late mod. that never showed up in the PM ? The design looks like it would spread pressure more evenly across the GRP avoiding "hot spots" at the bracket mount points and likely to reduce GRP flex when the handle is pulled.
https://www.lotusexcel.co.uk/
SORN - just say NO!
SORN - just say NO!
external door handle
Does anyone know the best place to get replacement external door handles from ?
Cheers Richard
Cheers Richard
- robertverhey
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HI Angus
Mine has this surround and as you say does seem to spread the load around the edge of the hole for the handle. Have found that the design of the fixing for the captive nut to be very weak point as its a round nut (no idea what it should be called) and that any lateral movement of the handle can seriously weaken the plastic at the lock barrell end and let the nut begin to slip giving the nice flappy door handle effect. did find that putting a zip tie around the plastic area and glueing into place to support it has helped a fair bit (bodge of the week so far!)
Andy
Mine has this surround and as you say does seem to spread the load around the edge of the hole for the handle. Have found that the design of the fixing for the captive nut to be very weak point as its a round nut (no idea what it should be called) and that any lateral movement of the handle can seriously weaken the plastic at the lock barrell end and let the nut begin to slip giving the nice flappy door handle effect. did find that putting a zip tie around the plastic area and glueing into place to support it has helped a fair bit (bodge of the week so far!)
Andy
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Dave.C
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Door Handle replacement
Greetings to all, I have recently purchased my first Lotus (Excel), lovely care & alot of fun, however the passenger door handle has broken. In fact the whole thing came out as I attempted to open. Could someone please advise where I might get a replacement. Many Thanks Dave
- amarshall
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It's a Toyota part - but I'd recommend playing safe and getting a brand new one from SJ Sports Cars.
https://www.lotusexcel.co.uk/
SORN - just say NO!
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- amarshall
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http://www.sjsportscars.co.uk/partsanda ... mit=search
Why is the RH more expensive than the LH ? ? ?
Why is the RH more expensive than the LH ? ? ?
https://www.lotusexcel.co.uk/
SORN - just say NO!
SORN - just say NO!