cam housing & cam housing "O" rings

Belts, Plugs, Filters, Fuels, Oils, additives etc..... Told you this might morph into servicing and service items.

Moderator: Board Moderators

Post Reply
User avatar
tonycharente
Junior Poster
Posts: 84
Joined: Wed Dec 28, 2005 20:15
Model: Excel SE
Colour: Red
Year: 1989
Location: Segonzac, France

cam housing & cam housing "O" rings

Post by tonycharente »

Hello all,
Two questions for the price of one !!!

I'm doing the valve clearances on my 1989 Excel SE, and have removed the inlet Cam Housing - so far so good...

The housing is held on by 16 torx bolts (for which, by the way, you need to buy a 3/8" drive E10 size female Torx socket) and two studs. To remove the housing you have to lift it clear of the studs. Looking at the exhaust Cam Housing, it looks as if there is VERY little room between the housing and the bodywork. Q1: Is there indeed ENOUGH room as is, or do you have to disconect the enging mounting and jack the engine up / over?

The parts manual (page 40.02A) shows there to be an "O" ring between each Cam Housing and the head (item 20, part no. A907E6202Z). I could find no such "O" ring on mine. Q2: Should this "O" ring in fact be there?

Many thanks to all,
Tony
1989 EXCEL SE

User avatar
chrisw2811
Senior Poster
Posts: 1806
Joined: Tue Nov 01, 2005 18:37
Model: Excel SE
Colour: Calypso Red
Year: 1986
Location: Wellow, Hampshire

Post by chrisw2811 »

Hi Tony, When I replaced my head gasket I re-shimmed the valves.
I found it difficult to release the exhaust camshaft housing even with the exhaust downpipe disconnected, the engine mount released and that side of the engine jacked up. There was not much clearance to access the torx bolts near the bulkhead, and you also need a bit of room when you are putting the camshaft housing back in to make sure that the cam positions are about right and that you get a good seal with the Loctite 504.
Mine is an early (85/86) SE and it has the O ring on the dowel that you describe. According to the manual, every engine after number 11276 should have the O ring. Good luck. Chris
1986 Excel SE, 1985 FJ1100, 2012 Passat TDI Estate, 2012 Golf TSi, 2010 Mini R56, 1985 Yamaha Salient 1964 Raleigh Runabout 1960 Motobecane 1979 Honda NC50 , '02 Montesa 315R

Well, if I was right all the time I'd get to be predictable!

User avatar
tonycharente
Junior Poster
Posts: 84
Joined: Wed Dec 28, 2005 20:15
Model: Excel SE
Colour: Red
Year: 1989
Location: Segonzac, France

Post by tonycharente »

Thanks to you both. In fact mine did have the "O" rings - it's just that they were so hard I took them to be metal bits.... I managed to remove the exhaust cam housing without moving the engine, but it is certainly very tight (as in cam pulley scraping inner wing) and I think I'll jack up the engine a bit to reinstall it.
Thanks again,
Tony
1989 EXCEL SE

Post Reply