What is the easiest way to remove the radiator?
Does anybody have a pattern part number for front brake discs please?
Cheers, Gavin.
Radiator removal and front brake discs
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- Gavin Hamson
- Regular Poster
- Posts: 102
- Joined: Sat Aug 25, 2007 19:07
- Model: Excel SE
- Colour: Calypso Red
- Year: 1989
- Location: Berkshire
Radiator removal and front brake discs
Lotus Excel SE '89
Caterham 7 prisoner edition #43
Caterham 7 prisoner edition #43
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- Regular Poster
- Posts: 125
- Joined: Sat Sep 01, 2007 16:51
- Model: Excel SE
- Colour: Silver
- Year: 1990
- Location: Camberley, Surrey
Re: Radiator removal and front brake discs
Easy - who said it was going to be easy?
The only way I have ever got it out is straight down so you need to remove the lower duct.
Get the front of the car well up off the ground
Bonnet off.
Headlight pods off.
Hoses off.
Fan shroud off.
There are studs at the top of the rad that can be got at between the upper rad duct and the bodywork once the bonnet is off.
Unbolt the lower duct from the body - bolts through into headlamp wells.
Undo the nuts holding the rad & condenser to the lower duct (on studs at the bottom of the rad & condenser)
If the bolts at the front of the duct haven't been fitted (mine weren't) you can drill out the rivets attaching the oil cooler duct to the radiator duct so that you can pull the lower radiator duct backwards and not foul the roll-bar.
If the front bolts are in place you probably need to get the spoiler off first (with or without the bumper I am assuming you have the fibreglass spoiler below the bumper like my '90 SE has) and then the lower duct should drop downwards with the oil cooler attached. But maybe someone else has another way to handle this?
Then pull the rad downwards - quite hard.
Good Luck!
Bill

The only way I have ever got it out is straight down so you need to remove the lower duct.
Get the front of the car well up off the ground
Bonnet off.
Headlight pods off.
Hoses off.
Fan shroud off.
There are studs at the top of the rad that can be got at between the upper rad duct and the bodywork once the bonnet is off.
Unbolt the lower duct from the body - bolts through into headlamp wells.
Undo the nuts holding the rad & condenser to the lower duct (on studs at the bottom of the rad & condenser)
If the bolts at the front of the duct haven't been fitted (mine weren't) you can drill out the rivets attaching the oil cooler duct to the radiator duct so that you can pull the lower radiator duct backwards and not foul the roll-bar.
If the front bolts are in place you probably need to get the spoiler off first (with or without the bumper I am assuming you have the fibreglass spoiler below the bumper like my '90 SE has) and then the lower duct should drop downwards with the oil cooler attached. But maybe someone else has another way to handle this?
Then pull the rad downwards - quite hard.
Good Luck!
Bill
- Wingnut
- Regular Poster
- Posts: 158
- Joined: Thu Sep 06, 2007 12:05
- Model: Excel SE
- Colour: Green
- Year: 1990
- Location: Essex
Re: Radiator removal and front brake discs
Rad removal?
Not as easy as on a 7 Gavin
Not as easy as on a 7 Gavin

W.Nut.
Green '90 SE #3000
Green '90 SE #3000
- Tanz
- Senior Poster
- Posts: 2204
- Joined: Thu May 03, 2007 22:05
- Model: SE
- Colour: Calypso Red
- Year: 1988
- Location: Wolverhampton
Re: Radiator removal and front brake discs
I have removed mine twice in the last year and a half,
Remove the bonnet
Take off the top and bottom hoses (leave the heater in the hot position)
Remove the screws at the top and bottom of the fan housing and diconnect the electrical connection. Pull the fans and housing out. There are two nuts to undo on top of the rad passing through the body work and two nuts at the bottom passing through the under tray.
Remove these nuts and the under tray.
You can then slide the rad down and out but it is a tight fit. Needs a certain amount of pushing and twisting (and patience). As it comes down towards the ground you will have to angle it to get it out.
Remove the bonnet
Take off the top and bottom hoses (leave the heater in the hot position)
Remove the screws at the top and bottom of the fan housing and diconnect the electrical connection. Pull the fans and housing out. There are two nuts to undo on top of the rad passing through the body work and two nuts at the bottom passing through the under tray.
Remove these nuts and the under tray.
You can then slide the rad down and out but it is a tight fit. Needs a certain amount of pushing and twisting (and patience). As it comes down towards the ground you will have to angle it to get it out.
Last edited by Tanz on Sun Feb 22, 2009 18:20, edited 1 time in total.
Cheers, Phil
Never take life seriously, nobody gets out alive anyway!
Never take life seriously, nobody gets out alive anyway!
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- Senior Poster
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- Year: 1987
- Location: Norwich
Re: Radiator removal and front brake discs
The other q is
EBC part no D323, same as Toyota Celica 2.0 82-85 (RA 61 model) or Supra 2.8 82-86 (MA 61 model).
Andy
EBC part no D323, same as Toyota Celica 2.0 82-85 (RA 61 model) or Supra 2.8 82-86 (MA 61 model).
Andy
- Gavin Hamson
- Regular Poster
- Posts: 102
- Joined: Sat Aug 25, 2007 19:07
- Model: Excel SE
- Colour: Calypso Red
- Year: 1989
- Location: Berkshire
Re: Radiator removal and front brake discs
Many thanks everyone for your replies - very helpful.
Did you sell your excel Wingnut?
- True. I see it as a bigger, slightly more complicated 7!Not as easy as on a 7 Gavin
Did you sell your excel Wingnut?
Lotus Excel SE '89
Caterham 7 prisoner edition #43
Caterham 7 prisoner edition #43
- Wingnut
- Regular Poster
- Posts: 158
- Joined: Thu Sep 06, 2007 12:05
- Model: Excel SE
- Colour: Green
- Year: 1990
- Location: Essex
Re: Radiator removal and front brake discs
Yes it went today
Never seen it move from outside the car before and it looked lovely as it drove away!

W.Nut.
Green '90 SE #3000
Green '90 SE #3000